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What is the main basis for printing? ——Ink [Buke Printing ]

From:Buke printing factory of China | Author:China Bukeprinting factorybook0755 | Published time: 2026-02-12 | 2147 Views | 🔊 Click to read aloud ❚❚ | Share:
What is the main basis for printing? ——Ink [Buke Printing ]


 What is the main basis for printing? ——Ink [Buke Printing ]

Ink is a fluid substance with a certain viscosity, composed of pigment particles, fillers, additives, etc. uniformly dispersed in the connecting material.

1. Composition of Ink

Pigments are highly dispersed powder substances that are insoluble in water and organic solvents, and play a role in displaying colors in inks. According to the source and chemical composition of pigment components, they can be divided into two categories: organic pigments and inorganic pigments. Inorganic pigments are composed of oxides of non-ferrous metals or some metal salts that are insoluble in metals, and inorganic pigments can be further divided into natural inorganic pigments (mineral pigments) and artificial inorganic pigments; Organic pigments refer to colored organic compounds, which can also be divided into two categories based on their sources: natural and synthetic. The commonly used organic inks for printing nowadays are mostly synthetic organic pigments, with complete colors and better performance than inorganic pigments.

When printing, there are high requirements for ink pigments, especially for color purity, dispersion, light resistance, transparency, etc. Normally, it is required that the color tone of the pigments in colored ink should be close to the spectral color, with the saturation as high as possible. The transparency of the pigments in the three primary colors of ink (cyan, magenta, yellow) must be high, otherwise it will greatly affect the quality of the printed matter. Regardless of the type of pigment, it must have good water resistance, be able to quickly and uniformly bond with the connecting material, and have good acid, alkali, alcohol, and heat resistance properties.

Adhesive is a chemical substance that disperses pigments, provides ink with appropriate viscosity, fluidity, and transfer performance, and fixes pigments on the surface of printed materials through film formation after printing, commonly known as ink blending oil. Connecting materials can be made using various substances, such as dry plant oils, mineral oils, solvents and water, as well as various synthetic resins. The flowability, viscosity, neutral acid value, color intensity, water resistance, and printing performance of ink during use depend on the binder. Different binders can be used to produce different types of ink for the same pigment; The same type of ink is still produced using different pigments for the same type of connector, because connectors do not have the fundamental ability to change the properties of ink. Therefore, the quality of ink depends mainly on the connector, in addition to the pigment itself.  

Filler is a white, transparent, semi transparent, or opaque powdery substance that plays a filling role. Appropriately using some fillers in pigments can reduce the amount of pigment used to lower costs, adjust the viscosity and flowability of ink, and improve the flexibility of ink formulation design.

Additional materials are materials added during ink manufacturing or printing to improve the performance of the ink itself. When the ink composed according to the basic formula still cannot meet the requirements for use in certain characteristics, or cannot meet the requirements for printing use due to changes in conditions, a small amount of additional materials must be added to solve the problem.


2. Types of Ink

According to different methods, ink can also be classified into different types. Commonly used inks include relief printing ink, planographic printing ink, gravure printing ink, screen hole printing ink, special functional ink, etc.

The ink used for letterpress printing can be divided into lead printing ink for books and periodicals, lead printing color ink (copperplate ink), lead printing plastic ink, rubber letterpress plastic ink (flexographic plastic ink), letterpress water-based ink, letterpress rotary printing ink, etc. according to different characteristics. These types of inks are basically infiltration drying inks. During the printing process, attention should be paid to the occurrence of problems such as poor adhesion, powdering, and dirtiness.

Offset printing inks include various offset printing inks, offset printing iron inks, offset photosensitive inks, offset thermosetting inks, etc. Ink used in lithography requires high coloring power and water resistance, as well as good fluidity and drying speed.

The ink used for gravure printing includes various gravure inks, engraved gravure inks, gravure plastic film inks, etc.

The ink used for screen printing includes screen printing ink, screen plastic ink, oil-based transcription ink, water-based transcription ink, etc.

In addition to the commonly used inks mentioned above, there is also an ink that can achieve a certain special effect, such as microplastic ink, gold silver ink, fluorescent ink, magnetic ink, security anti-counterfeiting ink, conductive ink, replication ink, monitoring ink, temperature indicator ink, color rendering ink, edible ink, etc.


 
 

3. Characteristics of Ink

Ink is a paste like adhesive with certain fluidity, and its properties are determined by factors such as viscosity, yield value, thixotropy, fluidity, and dryness.

Viscosity: It is a property that prevents the flow of fluid substances. It is a measure of the ability of fluid molecules to interact with each other and hinder their relative motion, that is, the resistance to fluid flow. The viscosity of ink is related to the transfer of ink during the printing process, as well as the properties and structure of the paper. If the viscosity of ink is too high, the transfer of ink is not easy to be uniform during the printing process, and it may cause the paper to become rough, resulting in the layout becoming blurred; Low viscosity can cause ink to emulsify and become dirty, affecting the quality of printed materials. The requirements for ink viscosity during the printing process depend on factors such as the printing speed of the printing machine, the degree of flexibility in the paper structure, and changes in temperature and humidity in the surrounding environment.

Yield value: refers to the minimum moving stress required to initiate the flow of a liquid. If the yield value of ink is too high, its fluidity will deteriorate and it will not be easy to open. If the yield value is too low, the dots during printing are prone to smudging, resulting in unclear printed products. The yield value is related to the structure of the ink and has a direct impact on the flowability of the ink. It is an important indicator for detecting the quality of offset and gravure ink.

Thixotropy: refers to the phenomenon where ink changes from thick to thin with the stirring action when subjected to external force, and then returns to its original consistency when the stirring action stops. Due to the thixotropy of ink, the ink on the ink roller is subjected to the rotational action of the printing machine, which increases its fluidity and extensibility, making it easier for the ink to transfer; After the ink is transferred to the paper through printing, it loses the effect of external force, and the ink changes from thin to thick without overflowing to the surrounding area, forming a good imprint. If the thixotropy of the ink is too high, it will make it difficult for the ink in the ink hopper to rotate, which will affect the ink transfer function of the ink roller.

Liquidity: refers to the ink flowing like a liquid under its own gravity, determined by the viscosity, yield value, and thixotropy of the ink, and closely related to temperature. The fluidity of ink is related to whether the ink can be poured out of the container, transported from the ink storage tank to the ink hopper of the printing machine, smoothly transferred from the ink hopper, well distributed on the printing machine, transferred to the layout, and transferred to the substrate, and also affects the printing effect.

4. Drying of Ink: Drying of ink refers to the process in which ink adheres to printed materials to form imprints, and then transforms from a liquid or paste to a solid film. This process is completed by the transition of the edge material in the ink from a liquid or paste to a solid. Because the connecting materials and their formula ratios used in various inks are different, the drying process of the ink is also different. After the ink is transferred from the printing plate to the surface of the printed product, a part of the connecting material in the ink penetrates, and the solvent in the connecting material also begins to evaporate. Some connecting materials begin to undergo chemical or physical reactions, gradually increasing the viscosity and hardness of the imprinting ink layer on the surface of the substrate, ultimately forming a solid film layer. Lithographic offset printing ink is mainly dried with oxidized film.


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